Zone 5 Technologies

Aerospace

UAVAvionicsAssemblerIII

$60–71k San Luis Obispo, California, United States
Market Sentiment
HIGH DEMAND

Neural analysis suggests this role is
optimal for Senior candidates.

The Brief

“UAV Avionics Assembler III at Zone 5 Technologies. Skills: Avionics assembly, Wiring harnesses, Root cause investigations. Build complex avionics assemblies. Build high-density wiring harnesses”

Industry & Context.

Aerospace
Problems you'll solve

Root cause investigations

What They're Looking For.

Must Have

3-5 years avionics assembly experience, 3-5 years aerospace electronics assembly experience, Advanced knowledge wiring practices, Advanced knowledge connector systems, Advanced knowledge workmanship standards, Attention to detail, Manual dexterity

Nice to Have

Technical degree, IPC 620 certification

What You'll Do.

Build complex avionics assemblies

Build high-density wiring harnesses

Execute first-article builds

Execute prototype builds

Execute low-rate initial production builds

Interpret incomplete documentation

Interpret ambiguous documentation

Resolve issues with engineering

Perform detailed inspections

Perform advanced continuity testing

Perform advanced isolation testing

Support root cause investigations

Mentor Avionics Assembler I–II personnel

Train Avionics Assembler I–II personnel

Provide feedback on manufacturability

Provide feedback on assembly process improvements

Assemble avionics components

Assemble electromechanical assemblies

Assemble wiring harnesses

Perform wire terminations

Perform connector installations

Perform harness routing

Conduct continuity checks

Conduct basic functional testing

Identify non-conformances

Escalate non-conformances

Identify workmanship issues

Escalate workmanship issues

Maintain as-built documentation

Maintain material traceability

Adhere to AS9100 requirements

Adhere to FAA requirements

Adhere to internal quality requirements

Collaborate with quality engineering

Collaborate with manufacturing engineering

Resolve discrepancies

Assemble basic avionics components

Assemble sub-assemblies

Perform wire preparation

Assist with routing wiring

Assist with dressing wiring

Assist with securing wiring

Conduct visual inspections

Identify obvious defects

Identify workmanship issues

Complete assembly work instructions

Complete production documentation

Follow ESD procedures

Follow FOD procedures

Follow safety procedures

Follow quality procedures

Support senior assemblers

How You'll Work.

Team & Collaboration

Work with engineers; Work with production technicians; Work with operations teams; Collaborate with quality engineering; Collaborate with manufacturing engineering

Full Job Description

At Zone 5 Technologies, we're redefining what's possible in unmanned aircraft systems. Our team of engineers and innovators is developing cutting-edge autonomous solutions that push the boundaries of UAS technology - solving complex challenges that matter. We're building the future of UAS capabilities, and we're looking for exceptional talent to join us. If you're driven by hard problems, energized by rapid innovation, and ready to make an impact on next-generation flight systems, you belong here. Role Summary The UAV Avionics Assembler III is a senior contributor responsible for complex, high-reliability assemblies and supporting production problem-solving efforts. Tasks and responsibilities expected for this role include those captured by lower role specific levels. This role involves working closely with engineers, production technicians, and operations teams to support multiple programs and value streams. Key Responsibilities Build complex avionics assemblies and high-density wiring harnesses with minimal supervision. Execute first-article, prototype, or low-rate initial production builds. Interpret incomplete or ambiguous documentation and work with engineering to resolve issues. Perform detailed inspections and advanced continuity and isolation testing. Support root cause investigations related to assembly workmanship. Mentor and train Avionics Assembler I–II personnel. Provide feedback on manufacturability and assembly process improvements. Responsibilities (Level II): Assemble avionics components, electromechanical assemblies, and wiring harnesses from engineering drawings and schematics. Perform wire terminations, connector installations, and harness routing to specification. Conduct continuity checks and basic functional testing. Identify and escalate non-conformances and workmanship issues. Maintain accurate as-built documentation and material traceability via MES. Adhere to AS9100, FAA, and internal quality requirements. Collaborate with quality and manu

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