Flex

manufacturing

ToolingEngineer-1

$123–123k Libertyville, Illinois, United States FULL TIME
Market Sentiment
HIGH DEMAND

Neural analysis suggests this role is
optimal for Mid candidates.

The Brief

“Tooling Engineer-1 at Flex. Skills: designing and engineering tooling protocols for molds, jigs and fixtures, complex injection molds, multi-cavity, tight-tolerance tools, hot runner and valve gate systems, Design for Manufacturability (DFM), mold flow analysis, troubleshoot complex tooling and part quality issues, cost-effective tooling improvements, tooling standards, preventive maintenance. designing and engineering tooling protocols for molds, jigs and fixtures as required to meet products s”

What You'll Achieve.

meet products specifications; increase robustness, cycle time performance, and tool life

Industry & Context.

manufacturing
Problems you'll solve

troubleshooting tooling-related defects and performance issues; troubleshoot complex tooling and part quality issues; drive corrective actions

What They're Looking For.

Must Have

Bachelor's Degree in related field or equivalent experience and training for 8+ years of related experience in thermoplastics, thermosets, injection molding (e. g. product design, validation of tools), mold flows, troubleshooting and resolving tooling issues, familiarity with molding processes., Demonstrated capability troubleshooting tooling-related defects and performance issues., Experience working directly with external toolmakers and global suppliers., Ability to read and interpret complex CAD models and tooling assemblies., understanding of injection molding processes and their interaction with tool design., Experience with multi-cavity mold design and validation, Engineering plastics including PC/ABS, Acetal (POM), and similar resins, Hot runner and valve gate systems, Tight tolerance and cosmetic parts

What You'll Do.

designing and engineering tooling protocols for molds

jigs and fixtures as required to meet products specifications

Prepare and maintain documentation related to tool room equipment

Lead design and engineering of complex injection molds to meet product and process requirements

Review and approve mold designs for multi-cavity

tight-tolerance tools including hot runner and valve gate systems

Own Design for Manufacturability (DFM) and Design for Tooling reviews with internal teams and toolmakers

Evaluate and approve mold flow analysis results and recommend design changes based on simulation and processing needs

Define tooling specifications including steel selection

Serve as technical lead with tool vendors from concept through design

and tool qualification

sampling and validation analyze results and drive corrective actions

Troubleshoot complex tooling and part quality issues (flash

dimensional variation)

Implement cost-effective tooling improvements to increase robustness

cycle time performance

Review and interpret tool design files and clearly communicate design intent to cross-functional stakeholders

Establish tooling standards

and preventive maintenance recommendations

Support process control strategy development in partnership with process engineering

Provide regular tooling status updates and technical risk assessments to program and engineering leadership

Maintain tooling documentation including design records

qualification reports

and maintenance plans

How You'll Work.

Team & Collaboration

Own Design for Manufacturability (DFM) and Design for Tooling reviews with internal teams and toolmakers; Serve as technical lead with tool vendors from concept through design, build, FAT, and tool qualification; Review and interpret tool design files and clearly communicate design intent to cross-functional stakeholders; Support process control strategy development in partnership with process engineering; Provide regular tooling status updates and technical risk assessments to program and engineering leadership

Communication Scope

clearly communicate design intent to cross-functional stakeholders

Process & Methodology

Serve as technical lead with tool vendors from concept through design, build, FAT, and tool qualification, Provide regular tooling status updates and technical risk assessments to program and engineering leadership

Full Job Description

Job Posting Start Date 05-14-2026 Job Posting End Date 07-15-2026 Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world. A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary. ## Job Summary **Job Summary** To support our extraordinary teams who build great products and contribute to our growth, we’re looking to add a Tooling Engineer located in Libertyville, IL. Reporting to the Sr. Process Engineering Manager, the potential candidate would be responsible for designing and engineering tooling protocols for molds, jigs and fixtures as required to meet products specifications. **What a typical day looks like:** * Prepare and maintain documentation related to tool room equipment. Lead design and engineering of complex injection molds to meet product and process requirements. * Review and approve mold designs for multi-cavity, tight-tolerance tools including hot runner and valve gate systems. * Own Design for Manufacturability (DFM) and Design for Tooling reviews with internal teams and toolmakers. * Evaluate and approve mold flow analysis results and recommend design changes based on simulation and processing needs. * Define tooling specifications including steel selection, cooling strategy, gating, venting, ejection, and wear components. * Serve as technical lead with tool vendors from concept through design, build, FAT, and tool qualification. * Support mold trials, sampling and validation activities; analyze results and drive corrective actions. * Troubleshoot complex tooling and part quality issues (flash, sticking, warp, cosmetic defects, dimensional variation). * Implement cost-effective tooling improvements to increase robustness, cycle t

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