SpaceX

Aerospace

Sr.ToolingEngineer,PlasticInjectionMolding(Starlink)

$155–215k ~AI est. Bastrop, Texas, United States
Market Sentiment
HIGH DEMAND

Neural analysis suggests this role is
optimal for Senior candidates.

The Brief

“Sr. Tooling Engineer, Plastic Injection Molding (Starlink) at SpaceX. Skills: Plastic injection tooling, Manufacturing process, Material selection. Lead development of new plastic injection tooling projects. Refine design for manufacturing process”

What You'll Achieve.

Deliver scalable solution; Deliver at right cost; Deliver on time

Industry & Context.

Aerospace
Problems you'll solve

Logical and disciplined approach; Evaluate and select solutions; Corrective actions

Eligibility Requirements

Willingness to travel, Ability to lift 40 lbs, Standing and/or walking long periods, Willingness to work long hours, Willingness to work weekends, ITAR requirements

What They're Looking For.

Must Have

Bachelor's degree in mechanical, materials engineering or other engineering OR 10+ years of professional experience engineering injection mold tools, 5+ years of professional experience in direct hands-on injection mold design and/or injection mold construction

Nice to Have

10+ years of experience in direct hands-on injection mold design and/or injection mold construction, Detailed understanding of plastics molding-related process variables, 3D CAD skills, Siemens NX fluency, Knowledge and experience in scientific molding/RJG molding, Experience in setting up and performing detailed mold simulations

What You'll Do.

Lead development of new plastic injection tooling projects

Refine design for manufacturing process

Collaborate on material selection

Collaborate on design feasibility

Collaborate on aesthetics

Research new materials

Research manufacturing technologies

Research finish options

Inform estimations of manufacturing costs

Participate in supplier audits

Participate in supplier selection

Write prototype/development tooling RFQs

Publish master tooling schedule

Conduct final approval for tooling design

Perform DFM with supplier

Review gating strategy

Review Moldflow analysis

Review Mold Warp analysis

Approve prototype/development tool designs

Approve tooling maintenance procedures

Track suppliers' weekly build progress

Participate in T1 samples

Conduct final approval for releasing tooling

Assess part quality at tooling trials

Generate first article inspection reports

Generate Production Part Approval Process reports

Decide corrective actions

Direct tooling teams to perform tooling modifications

How You'll Work.

Team & Collaboration

Supply management; Product design; Industrial design; Manufacturing engineering groups

Process & Methodology

Manage multiple programs

Full Job Description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars. TOOLING ENGINEER, PLASTIC INJECTION MOLDING (STARLINK) SpaceX is developing a low-latency, broadband internet system to meet the needs of consumers across the globe. Enabled by a constellation of low Earth orbit satellites, Starlink will provide fast, reliable internet to populations with little or no connectivity, including those in rural communities and places where existing services are too expensive or unreliable. Working directly in the materials engineering group, this position is responsible for the development, qualification, and implementation of all tooling and manufacturing process technologies required to deliver the right scalable solution at the right cost on time. The correct individual will bring an open mindset, challenge the status quo with regard to traditional vs. emerging technologies, and utilize a logical and disciplined approach to evaluate and select the correct set of solutions. The candidate will drive alignment between design, material, and process selection and will own the seamless integration of these processes into the overall process flow. The ideal candidate will have a proven track record in consumer electronics product and tooling development with domestic as well as Asian suppliers, tooling material selection, resin selection, and qualification, high volume manufacturing, secondary processes, DOE experience and the ability to run multiple programs in parallel with excellent communication and collaboration skills. RESPONSIBILITIES: Lead the development of new plastic injection tooling projects to meet a wide range of product performance and cosmetic requirements Lead and refine the design for manufacturing process by collaborating with supply management,

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