Air Liquide
Advanced materials
SeniorProjectReliabilityEngineer
“Senior Project Reliability Engineer at Air Liquide. Skills: Reliability Engineering, Failure Mode and Effects Analysis (FMEA), Root Cause Analysis (RCA), Asset Lifecycle Cost Management, CMMS Proficiency. Facilitate and guide Failure Mode and Effects Analysis (FMEA) sessions for new capital projects and existing high-criticality systems.. Evaluate equipment design & layouts during the design phase for accessibility and maintainability and provide recommended design changes for identified improve”
Industry & Context.
Investigate and analyze plant equipment failures; Develop and recommend solutions in design, maintenance procedures or equipment selections; Guide Root Cause Analysis into critical equipment failures; Use data-driven methods to identify systemic issues, implement permanent corrective actions to prevent recurrence
Travel up to 20% based on business needs, Willing to have remote cross-continental meetings (between US and APAC), especially during critical phases of projects, Infrequent travel to international locations may be required
What They're Looking For.
Must Have
Bachelor’s degree in Mechanical, Chemical, or Electrical Engineering, 7+ years in a reliability or maintenance engineering role within a heavy industrial environment (Semiconductor, Fine Chemical preferred), Experience in facilitating FMEA (AIAG-VGA method preferred), Experience developing maintenance procedures, Experience in generation of critical spare part recommendations based on failure analysis, Ability to travel domestically and internationally up to 20% of the time, Willing to have remote cross-continental meetings (between US and APAC), especially during critical phases of projects
Nice to Have
Semiconductor, Fine Chemical preferred
What You'll Do.
Facilitate and guide Failure Mode and Effects Analysis (FMEA) sessions for new capital projects and existing high-criticality systems.
Evaluate equipment design & layouts during the design phase for accessibility and maintainability and provide recommended design changes for identified improvements.
Provide technical guidance to project teams in the identification of potential reliability concerns and design changes to improve all process reliability.
Complete critical spare needs evaluations for new capital projects.
procurement and tracking of critical spares.
Develop initial inspection
testing and maintenance plans
including frequencies and required tasks
for all assets in new capital projects.
Compile critical asset data for new projects and format for entry in CMMS (Computerized Maintenance System).
Develop Process Capacity Mapping and initial project acceptance criteria for all new projects.
Investigate and analyze plant equipment failures by collecting failure causes
process data and equipment information.
Develop and recommend solutions in design
maintenance procedures or equipment selections.
Guide Root Cause Analysis into critical equipment failures.
Use data-driven methods to identify systemic issues
implement permanent corrective actions to prevent recurrence and leverage the lessons learned to similar equipment globally.
Develop approaches for projecting asset lifecycle costs beginning in the design stages through asset end of life.
Use KPI (e. g. Equipment Availability (uptime)
Mean Time Between Failures (MTBF) and Mean Time To Repair (MTTR))
historical data and industry standards to inform and guide decisions on equipment selection.
Provide supportive guidance to junior engineers and maintenance technicians.
Act as a subject matter expert (SME) for equipment selection to ensure reliability.
Support Plant Operations & Maintenance functions by providing technical guidance on equipment operation and maintenance procedures as priorities and opportunities allow.
Provide remote support to all ALAM projects globally which will require guiding and participating in technical discussions outside of normal business hours.
How You'll Work.
Team & Collaboration
Works with all functions in the business, notably Engineering, Operations, Product Management and R&D (Chemistry Technology Development and Process Development); Facilitate and guide Failure Mode and Effects Analysis (FMEA) sessions; Provide technical guidance to project teams; Provide supportive guidance to junior engineers and maintenance technicians; Support Plant Operations & Maintenance functions
Communication Scope
Participating in technical discussions outside of normal business hours
Process & Methodology
Facilitate and guide Failure Mode and Effects Analysis (FMEA) sessions for new capital projects, Evaluate equipment design & layouts during the design phase, Develop initial inspection, testing and maintenance plans, Compile critical asset data for new projects, Develop Process Capacity Mapping and initial project acceptance criteria for all new projects, Develop approaches for projecting asset lifecycle costs
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