Gaf
ProcessEngineerII
Neural analysis suggests this role is
optimal for Entry candidates.
“Process Engineer II at Gaf. Skills: process optimization, root cause problem resolution, process improvements, quality, cost, efficiency. ensuring proper optimized operations to produce products. develop processes to ensure quality, cost and efficiency plans are met”
What You'll Achieve.
ensure quality, cost and efficiency plans are met; maximize the production departments productively while minimizing wasted time and controlling cost; eliminate production downtime or extend time between downtime and equipment failures
Industry & Context.
root cause problem resolution; Analyze Manufacturing processes, equipment, and systems for failures and provide solutions; breakdown analysis investigations; failure analysis; Fishbone analysis; focused improvement activities; Root Cause Analysis
Physical Demands, Stationary Position - Frequently, Move/Traverse - Frequently, Stationary Position/Seated - Occasionally, Transport/Lifting - Frequently, Transport/Carrying - Frequently, Exerting Force/Pushing - Frequently, Exerting Force/Pulling - Frequently, Ascend/Descend - Frequently, Balancing - Occasionally, Position Self/Stooping - Frequently, Position Self/Kneeling - Frequently, Position Self/Crouching - Frequently, Position Self/Crawling - Frequently, Reaching - Constantly, Handling - Constantly, Grasping - Frequently, Feeling - Rarely, Communicate/Talking - Occasionally, Communicate/Hearing - Frequently, Repetitive Motions - Frequently, Coordination - Frequently, Working Conditions, Extreme cold - Frequently, Extreme heat - Frequently, Humid - Frequently, Wet - Frequently, Noise - Frequently, Hazards - Frequently, Temperature Change - Frequently, Vibration - Frequently, If applying for positions in the U. S. , must be eligible to work in the U. S. without need for employer sponsored visa (work permit)
What They're Looking For.
Must Have
Bachelor's Degree in Engineering coupled with 2+ years of demonstrated related experience in a manufacturing environment, Demonstrated knowledge of engineering fundamentals
Nice to Have
Engineering Degree in Electrical, Mechanical, or Chemical a plus, Advanced proficiency in Google Suite, PLC and AutoCAD
What You'll Do.
ensuring proper optimized operations to produce products
develop processes to ensure quality
cost and efficiency plans are met
sustainable root cause problem resolution
overall process improvements
ensuring process specifications and associated documentation is maintained and communicated/trained
Lead process design reviews
raw material qualification and product and process qualification and capability studies
Performs PPA/FMEA on all major process and raw material changes
Train production personnel on Statistical process Control (SPC)
Leads the application and interpretation of SPC charting
Train and educates personnel on company products
plant and corporate quality policies and including internal and external personnel
suppliers and customers
Conduct internal compliance audits of production tests
process specifications
plant change notices (PCN’s) and other in-plant processes
Co-ordinate Plant Trials with R&D and plant personnel
Ensures trials are accurately conducted and reported
Standardize Manufacturing JSA’s
Standard operating procedures (SOPs) and work instructions to maximize the production departments productively while minimizing wasted time and controlling cost
Analyze Manufacturing processes
and systems for failures and provide solutions to eliminate production downtime or extend time between downtime and equipment failures
Conduct and or lead breakdown analysis investigations
perform failure analysis
Fishbone analysis and focused improvement activities for the production line
Plant liaison for Manufacturing improvement projects between other groups and plant personnel
Instruct and train plant personnel on Root Cause Support Root Cause Analysis as a focused manufacturing improvement strategy
Work closely with Production operators to improve manufacturing /processes that adversely affect equipment or product quality
Review engineering specifications and drawings
propose design modifications to improve manufacturing processes within cost and business requirements
Support all Plant Safety improvements/projects
Participate in Plant Safety Teams and Continuous improvement projects
How You'll Work.
Team & Collaboration
Plant liaison for Manufacturing improvement projects between other groups and plant personnel; Work closely with Production operators; Co-ordinate Plant Trials with R&D and plant personnel; Participate in Plant Safety Teams
Communication Scope
Communicate/Talking; Communicate/Hearing
Process & Methodology
Manufacturing improvement projects, Continuous improvement projects
Full Job Description
# At GAF, we cover more than just buildings. We cover each other. Under this roof, you will have the tools and resources you need to grow and develop in your career. You will experience our incredible culture and will be empowered to support your teammates, your customers, and especially your community. Under this roof, we define the future while leading the present through our deep well of experience and our responsibility to the future to drive improvements and innovation in our products. We are GAF. And under this roof, we protect what matters most. **Job Summary** The Process Engineer position is responsible for ensuring proper optimized operations to produce products and develop processes to ensure quality, cost and efficiency plans are met. This position drives for sustainable root cause problem resolution and overall process improvements through use of KT (Kepner-Tregoe methodology) tools, process/quality trials and sound engineering fundamentals. The Process Engineer is also responsible for ensuring process specifications and associated documentation is maintained and communicated/trained. **Essential Duties** * Lead process design reviews, raw material qualification and product and process qualification and capability studies. * Performs PPA/FMEA on all major process and raw material changes. * Train production personnel on Statistical process Control (SPC). * Leads the application and interpretation of SPC charting Train and educates personnel on company products, plant and corporate quality policies and procedures; including internal and external personnel, suppliers and customers. * Conduct internal compliance audits of production tests, process specifications, plant change notices (PCN’s) and other in-plant processes. * Co-ordinate Plant Trials with R&D and plant personnel. * Ensures trials are accurately conducted and reported. * Train and educate personnel on company products, plant and corporate quality policies and procedures; including internal and
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