Charm Industrial
Carbon Removal
ProcessDevelopmentEngineer-PyrolysisTest
Neural analysis suggests this role is
optimal for Mid candidates.
“Process Development Engineer - Pyrolysis Test at Charm Industrial. Skills: Process Development, Pilot Plant Operations, Process Scale-Up, Chemical Engineering. Test and iterate on pyrolyzers. Develop biomass conversion processes”
What You'll Achieve.
Ensuring processes are efficient, safe, and cost-effective; Improve product yields; Support the development of safe and reliable operating practices; Translate experimental results into processes for commercial scale
Industry & Context.
Problem-solving skills; Troubleshoot process performance; Troubleshoot scale-up challenges
Rotating after-hours coverage schedule, Onsite in Fort Lupton, Colorado, E3 and TN visa sponsorship only
What They're Looking For.
Must Have
Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field, 3+ years of experience in process development, at least 2 years working with pilot-scale test systems, understanding of heat transfer, mass and energy balances, process controls, process safety principles, Hands-on experience with pilot plant operations, process instrumentation (temperature, pressure, flow, and level sensors), troubleshooting, rapid prototyping, analytical skills, problem-solving skills, communication skills, ability to work independently, prioritize effectively, balance cost, timeline, and impact when making decisions, Excitement for scaling hardware and process technologies
Nice to Have
M. S. or Ph. D. in Chemical Engineering, Mechanical Engineering, or a related field, Experience working with bio-oil, biochar, syngas, or other advanced thermochemical processes, Familiarity with industrial-scale process systems, equipment, and operations
What You'll Do.
Test and iterate on pyrolyzers
Develop biomass conversion processes
Produce bio-oil and biochar
Conduct pilot plant trials
Troubleshoot process performance
Troubleshoot scale-up challenges
Develop process engineering documentation
Participate in process safety reviews
Support 24/7 operations
How You'll Work.
Team & Collaboration
Working closely with engineers, scientists, and operations teams; Close collaboration across disciplines; Communicate technical findings to a range of stakeholders
Communication Scope
Communicate findings through technical reports and presentations; Clearly communicate technical findings
Process & Methodology
Prioritize effectively, Balance cost, timeline, and impact
Full Job Description
## Description About Charm Our mission is to return the atmosphere to 280 ppm CO₂. We convert excess inedible biomass into carbon-rich bio-oil and inject it into underground storage for permanent carbon removal. At scale, we can use bio-oil to make fossil-free iron. Our carbon removal efforts began in 2020 with initial purchases from customers like Stripe, Shopify, and Microsoft. Since then, we’ve scaled to thousands of tons of carbon removal, grown to over a hundred employees, and established three locations in San Francisco, Colorado, and Louisiana. We're expanding our team of ambitious, creative, and hands-on problem solvers. We value psychological safety, collaboration, and continuous learning. We take calculated risks and treat mistakes as opportunities to improve. If you're excited about tackling big challenges, we encourage you to explore our company values. Come help us reverse climate change. Gigatons or bust! About the Role We’re looking for a Process Development Engineer to join our Pyrolysis Test Engineering team. Reporting to the Director of Pyrolysis, you’ll help scale new chemical processes from laboratory and pilot-scale testing to commercial operation, ensuring they are efficient, safe, and cost-effective. Working closely with engineers, scientists, and operations teams, you’ll investigate scale-up challenges, evaluate process performance, improve product yields, and support the development of safe and reliable operating practices. You’ll play an important role in translating experimental results into processes that can be successfully deployed at commercial scale. The ideal candidate has experience with pilot plant operations and process scale-up, along with strong analytical, problem-solving, and communication skills. This role requires close collaboration across disciplines and the ability to clearly communicate technical findings to a range of stakeholders. This is an opportunity to contribute to the development of novel chemical produc
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