ALTEN Technology USA
Manufacturing
ProcessDesignEngineer
Neural analysis suggests this role is
optimal for Mid+ candidates.
“Process Design Engineer at ALTEN Technology USA. Skills: Process design, Lean manufacturing, DFM/DFA. Lead new product process design. Develop manufacturing processes”
Industry & Context.
Problem-solving skills; Data-driven decisions
What They're Looking For.
Must Have
5+ years manufacturing experience, 5+ years DFM/DFA experience, Bachelor's degree
Nice to Have
Master's degree preferred
What You'll Do.
Lead new product process design
Develop manufacturing processes
Implement manufacturing processes
Conduct process simulations
Conduct feasibility studies
Conduct risk assessments
Optimize production workflows
Apply DFM/DFA methodologies
Review product designs
Identify manufacturing issues
Recommend design modifications
Collaborate with design engineers
Ensure product designs are manufacturable
Lead root cause analysis
Implement corrective actions
Implement preventive measures
Develop process documentation
Maintain process documentation
Oversee equipment selection
Oversee equipment installation
Oversee equipment validation
Monitor production metrics
Analyze production metrics
Identify process improvement opportunities
Identify cost savings
Identify waste reduction
Ensure compliance with standards
Ensure compliance with safety regulations
Ensure compliance with quality certifications
Mentor junior engineers
Mentor production staff
How You'll Work.
Team & Collaboration
Cross-functional teams
Communication Scope
Executive communication; Presentation
Process & Methodology
Lean manufacturing, Kaizen events, Continuous improvement
Full Job Description
We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more. As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing. When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow. Position Summary: Client is looking for a Process Design Engineer to support automation and lean manufacturing for our business. This position will play a crucial role in driving operational excellence, process optimization, and innovation in our manufacturing processes. Responsible for developing and implementing advanced manufacturing strategies, leading cross-functional teams, and driving continuous improvement initiatives. The ideal candidate will bring deep expertise in Power product manufacturing processes and proven ability to deliver continuous improvement in a dynamic, international environment. Responsibilities: Lead the New product process design, develop, and implement manufacturing processes for power products, including UPS systems, DC power supplies, (Future include also Thermal product) and related components, from prototype to full-scale production. Conduct process simulations, feasibility studies, and risk assessments to optimize production workflows, reduce cycle times, and improve overall equipment effectiveness (OEE). Apply DFM/DFA methodologies to review product designs, identify potential manufacturing issues early in
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