ALTEN Technology USA

Manufacturing

ProcessDesignEngineer

$115–155k ~AI est. Troy, Michigan, United States
Market Sentiment
HIGH DEMAND

Neural analysis suggests this role is
optimal for Mid+ candidates.

The Brief

“Process Design Engineer at ALTEN Technology USA. Skills: Process design, Lean manufacturing, DFM/DFA. Lead new product process design. Develop manufacturing processes”

Industry & Context.

Manufacturing
Problems you'll solve

Problem-solving skills; Data-driven decisions

What They're Looking For.

Must Have

5+ years manufacturing experience, 5+ years DFM/DFA experience, Bachelor's degree

Nice to Have

Master's degree preferred

What You'll Do.

Lead new product process design

Develop manufacturing processes

Implement manufacturing processes

Conduct process simulations

Conduct feasibility studies

Conduct risk assessments

Optimize production workflows

Apply DFM/DFA methodologies

Review product designs

Identify manufacturing issues

Recommend design modifications

Collaborate with design engineers

Ensure product designs are manufacturable

Lead root cause analysis

Implement corrective actions

Implement preventive measures

Develop process documentation

Maintain process documentation

Oversee equipment selection

Oversee equipment installation

Oversee equipment validation

Monitor production metrics

Analyze production metrics

Identify process improvement opportunities

Identify cost savings

Identify waste reduction

Ensure compliance with standards

Ensure compliance with safety regulations

Ensure compliance with quality certifications

Mentor junior engineers

Mentor production staff

How You'll Work.

Team & Collaboration

Cross-functional teams

Communication Scope

Executive communication; Presentation

Process & Methodology

Lean manufacturing, Kaizen events, Continuous improvement

Full Job Description

We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more. As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing. When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow. Position Summary: Client is looking for a Process Design Engineer to support automation and lean manufacturing for our business. This position will play a crucial role in driving operational excellence, process optimization, and innovation in our manufacturing processes. Responsible for developing and implementing advanced manufacturing strategies, leading cross-functional teams, and driving continuous improvement initiatives. The ideal candidate will bring deep expertise in Power product manufacturing processes and proven ability to deliver continuous improvement in a dynamic, international environment. Responsibilities: Lead the New product process design, develop, and implement manufacturing processes for power products, including UPS systems, DC power supplies, (Future include also Thermal product) and related components, from prototype to full-scale production. Conduct process simulations, feasibility studies, and risk assessments to optimize production workflows, reduce cycle times, and improve overall equipment effectiveness (OEE). Apply DFM/DFA methodologies to review product designs, identify potential manufacturing issues early in

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