Alcon

Medical Devices

Principal,Molding&ToolingEngineering

$0–0k Huntington, West Virginia, United States FULL TIME
Market Sentiment
HIGH DEMAND

Neural analysis suggests this role is
optimal for Senior candidates.

The Brief

“Principal, Molding & Tooling Engineering at Alcon. Skills: Molding processes, Mold tooling design, Manufacturing optimization, Process development. Lead strategic and technical initiatives. Serve as subject matter expert”

What You'll Achieve.

Enhancing sight; Helping people see brilliantly; Improving quality; Improving processes; Improving products; Improving packaging; Improving materials; Deliver brilliant outcomes; Improve throughput; Reduce defects; Enhance mold performance; Elevate production throughput; Drive safety; Drive efficiency; Drive cost savings; Ensure reliable production; Ensure robust solutions

Industry & Context.

Medical Devices
Problems you'll solve

Troubleshoot molding issues; Investigate process issues; Root cause analysis

Eligibility Requirements

Up to 10% travel, Relocation is Available, Sponsorship is Not Available

What They're Looking For.

Must Have

Bachelor's Degree or Equivalent years of directly related experience, Ability to fluently read, write, understand and communicate in English, 5 Years of Relevant Experience

Nice to Have

Degree in Engineering (Plastics or Mechanical Engineering strongly preferred but open to other disciplines), Understanding of scientific molding principles, Proven experience troubleshooting and optimizing injection molding processes and equipment, Experience performing molding process validation and qualification (IQ/OQ/PQ), Hands-on experience with hot runner systems and hot runner troubleshooting, Experience troubleshooting automation, including end-of-arm (EOA) tooling, Experience with process monitoring systems, Experience with contact and non-contact dimensional inspection, Industry experience in medical device manufacturing or other regulated environments

What You'll Do.

Lead strategic and technical initiatives

Serve as subject matter expert

Support New Product Introduction

Optimize molding processes

Troubleshoot molding issues

Enhance automation performance

Implement quality controls

Ensure reliable production

Approve improvements and validations

Provide technical guidance

Investigate process issues

Implement advanced improvements

Define and optimize molding processes

Oversee molding trials

Assess raw material impacts

Collaborate with cross-functional partners

Scout and evaluate advanced tooling technologies

Recommend capital investments

Support tooling standardization

Write capital justifications

Support New Product Introduction

Ensure robust solutions

Mentor junior engineers

Ensure tooling designs meet requirements

Maintain documentation

Maintain change control

Maintain quality compliance

Uphold GxP requirements

Maintain accurate documentation

Ensure rigorous quality control

Contribute to continuous improvement

How You'll Work.

Team & Collaboration

Collaborate with cross-functional partners; Collaborate with teammates

Communication Scope

Communicate in English

Process & Methodology

Manage timelines, Manage risks, Manage cost targets

Full Job Description

At Alcon, we're passionate about enhancing sight and helping people see brilliantly. With more than 25,000 associates, we innovate fearlessly, champion progress, and act swiftly to impact global eye health. We foster an inclusive culture, recognizing your contributions and offering opportunities to grow your career like never before. Together, we make a difference in the lives of our patients and customers. Are you ready to join us? This role is part of Alcon's Engineering function, a team focused on improving quality, processes, products, packaging and materials across our business to help deliver brilliant outcomes. The Principal, Molding & Tooling Engineering (Science/Tech/Engineering Path) leads strategic and technical initiatives related to injection molding processes, mold/tooling design, and manufacturing optimization. You will serve as a subject matter expert (SME) for molding and tooling, driving innovation, improving throughput, and supporting New Product Introduction (NPI) and continuous improvement across global operations, including the design, development, and transfer (from R&D) of mold tooling and molding processes suited to part geometry, material properties, production volume, and cost efficiency, while troubleshooting molding issues, enhancing automation performance, implementing quality controls, and ensuring reliable production of molded plastic components. Specifics Include: * Design and develop precision mold tooling and optimize injection molding processes for efficiency, reliability, and part quality * Lead and approve improvements and validations for injection molds, tooling support systems, and molding equipment * Provide technical guidance during mold maintenance, qualification, and machine/equipment troubleshooting * Investigate process issues, and implement advanced improvements in tooling design and manufacturing techniques * Define and optimize molding processes through capability studies, DOE, root cause analysis, and validation acti

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