Zone 5 Technologies
unmanned aircraft systems
MechanicalEngineerV/VI
Neural analysis suggests this role is
optimal for Senior candidates.
“Mechanical Engineer V/VI at Zone 5 Technologies. Skills: Mechanical Engineering, Unmanned Aircraft Systems (UAS), design, development, implementation, advanced mechanical systems, UAVs, autonomous systems, additive manufacturing, aerospace materials, structural analysis, thermal management, material innovation, failure analysis, regulatory compliance. Lead the design of complex mechanical systems for UAVs, including advanced airframes, propulsion systems, and payload integration. Oversee the dev”
What You'll Achieve.
ensuring compliance with performance and reliability goals; propose long-term, impactful solutions; meet and exceed UAS regulations and industry certifications
Industry & Context.
solving complex challenges that matter; innovative problem-solving; analytical, problem-solving skills; Failure Analysis and Solutions
verify identity and eligibility to work in the United States, complete the required employment eligibility verification form upon hire, participates in E-Verify to confirm employment eligibility, verify the identity and employment authorization of all new employees using the E-Verify system
What They're Looking For.
Must Have
Bachelor’s, Mechanical or Aerospace Engineering degree or equivalent experience, 10+ years of experience in engineering roles, Advanced proficiency in CAD and mechanical design software (e. g. , SolidWorks), Knowledge of geometric dimensioning and tolerancing (GD&T) and drafting, Experience with design for manufacturability (DFMA) and tooling design, Experience with finite element analysis (FEA) and other advanced simulation tools, Experience in fluid dynamics, thermodynamics, structural mechanics, and aerodynamics, analytical, problem-solving skills, ability to mentor
Nice to Have
5 years dedicated to UAV development, Advanced proficiency in CAD primarily for aerospace and UAS applications, Experience with advanced simulation tools (e. g. FEA, CFD), Expertise in structural mechanics, aerodynamics, thermodynamics, In depth knowledge of UAV manufacturing processes, including 3D printing and advanced composite materials, Familiarity with advanced UAV-specific regulations and broader aerospace certification processes (e. g. , DO-160, AS9100)
What You'll Do.
Lead the design of complex mechanical systems for UAVs
including advanced airframes
and payload integration
Oversee the development and testing of UAV prototypes
ensuring compliance with performance and reliability goals
Conduct and review in-depth stress
and fatigue analysis for UAV mechanical systems operating under extreme conditions
Develop and implement innovative thermal systems for high-performance UAVs
Lead root cause analysis of mechanical failures and propose long-term
Ensure all designs meet and exceed UAS regulations and industry certifications
Spearhead R&D initiatives to advance UAS technologies
including autonomous navigation and advanced manufacturing techniques
Author comprehensive technical documentation
including design reviews
and compliance certifications
How You'll Work.
Team & Collaboration
Cross-Functional Integration: Lead collaboration with multidisciplinary teams to integrate mechanical systems with avionics, sensors, and software controls.
Process & Methodology
manage complex engineering projects
Full Job Description
At Zone 5 Technologies, we're redefining what's possible in unmanned aircraft systems. Our team of engineers and innovators is developing cutting-edge autonomous solutions that push the boundaries of UAS technology - solving complex challenges that matter. We're building the future of UAS capabilities, and we're looking for exceptional talent to join us. If you're driven by hard problems, energized by rapid innovation, and ready to make an impact on next-generation flight systems, you belong here. We're looking for a Mechanical Engineer V/VI for Unmanned Aircraft Systems (UAS) which is a senior-level role responsible for leading the design, development, and implementation of advanced mechanical systems for UAVs. This position involves strategic oversight, innovative problem-solving, and mentorship of junior engineers. Engineers in this role will contribute to cutting-edge advancements in UAS technologies, driving innovation in areas such as autonomous systems, additive manufacturing, and aerospace materials. Key Responsibilities: Strategic Design Leadership: Lead the design of complex mechanical systems for UAVs, including advanced airframes, propulsion systems, and payload integration. Advanced Prototyping and Testing: Oversee the development and testing of UAV prototypes, ensuring compliance with performance and reliability goals. Comprehensive Structural Analysis: Conduct and review in-depth stress, strain, and fatigue analysis for UAV mechanical systems operating under extreme conditions. Thermal Management Expertise: Develop and implement innovative thermal systems for high-performance UAVs. Cross-Functional Integration: Lead collaboration with multidisciplinary teams to integrate mechanical systems with avionics, sensors, and software controls. Material Innovation: Drive research and development of advanced materials for UAV applications, focusing on composites and lightweight alloys. Failure Analysis and Solutions: Lead root cause analysis of mechanical failu
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