Blue Origin
Space Communications
MechanicalEngineerIII-TeraWave
Neural analysis suggests this role is
optimal for Mid candidates.
“Mechanical Engineer III - TeraWave at Blue Origin. Skills: mechanical design, structural analysis, thermal analysis, hardware development, CAD. Design and develop mechanical hardware components and assemblies for the TeraWave satellite constellation and ground systems. Perform structural analysis, thermal analysis, and tolerance stack-ups to validate designs meet mission requirements”
What You'll Achieve.
deliver symmetrical data speeds of up to 6 Tbps anywhere on Earth; establish mechanical engineering excellence for our constellation designed to deliver symmetrical data speeds of up to 6 Tbps globally
Industry & Context.
problem solvers; Identify design risks and drive mitigation strategies through rigorous analysis and design iteration; Support root cause analysis and corrective action activities for hardware anomalies
U. S. citizen or national, U. S. permanent resident (i. e. current Green Card holder), or lawfully admitted into the U. S. as a refugee or granted asylum., Background Check, Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation, Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing (CDL drivers only), vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training., Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical
What They're Looking For.
Must Have
Bachelor's degree in Mechanical Engineering or related field, 3+ years of experience in mechanical design and development of hardware systems, Proficiency with 3D CAD tools such as CATIA, SolidWorks, or NX for detailed design and assembly modeling, Experience performing structural and thermal analyses using analytical or finite element methods, Familiarity with GD&T principles and engineering drawing standards (ASME Y14. 5), Working knowledge of materials selection, manufacturing processes, and design for manufacturability, written and verbal communication skills with the ability to clearly document and present technical work, Ability to work effectively in a collaborative, cross-functional team environment
Nice to Have
Master's degree in Mechanical Engineering or related field, Experience with space systems hardware development including satellites, launch vehicles, or payloads, Background in designing hardware for launch and on-orbit environments (vibration, thermal vacuum, radiation), Familiarity with finite element analysis tools such as NASTRAN, ANSYS, or ABAQUS, Experience with mechanisms design including hinges, latches, deployment systems, or actuators, Knowledge of thermal control technologies including heat pipes, MLI, coatings, and thermoelectric devices, Understanding of spacecraft structures and the unique design constraints of space-qualified hardware, Experience supporting hardware through full product lifecycle from design through integration and operations, Familiarity with configuration management tools and PLM systems such as Windchill or Teamcenter
What You'll Do.
Design and develop mechanical hardware components and assemblies for the TeraWave satellite constellation and ground systems
Perform structural analysis
and tolerance stack-ups to validate designs meet mission requirements
Develop and maintain detailed CAD models
and Bills of Materials (BOMs) in accordance with program standards
Support hardware integration and test activities
including environmental testing such as vibration
Generate and review engineering documentation including design specifications
Apply GD&T principles to ensure proper fit
and function across mechanical assemblies
Support design reviews including PDR
and other program milestones by preparing and presenting technical content
Identify design risks and drive mitigation strategies through rigorous analysis and design iteration
Interface with suppliers and manufacturing partners to ensure producibility and cost-effectiveness of mechanical designs
Support root cause analysis and corrective action activities for hardware anomalies
Contribute to continuous improvement of mechanical design and development processes across the TeraWave program
How You'll Work.
Team & Collaboration
Collaborate with systems engineers, electrical engineers, and manufacturing teams to define mechanical requirements and interfaces; Ability to work effectively in a collaborative, cross-functional team environment
Communication Scope
written and verbal communication skills with the ability to clearly document and present technical work
Process & Methodology
Support design reviews including PDR, CDR, and other program milestones
Full Job Description
Application close date: Applications will be accepted on an ongoing basis until the requisition is closed. At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight! Blue Origin is pioneering the future of space-based communications with TeraWave, a revolutionary satellite communications network designed to deliver symmetrical data speeds of up to 6 Tbps anywhere on Earth. This multi-orbit constellation will consist of optically interconnected satellites in low Earth orbit (LEO) and medium Earth orbit (MEO), providing enterprise-grade connectivity for critical operations worldwide. We are seeking a Mechanical Engineer to support the design and development of hardware for our revolutionary TeraWave satellite communications network. This role will be instrumental in establishing mechanical engineering excellence for our constellation designed to deliver symmetrical data speeds of up to 6 Tbps globally. The ideal candidate brings expertise in mechanical design, structural and thermal analysis, and hardware development, thriving in a fast-paced environment where innovation meets mission-critical execution. **Responsibilities include but are not limited to:** * Design and develop mechanical hardware components and assemblies for the TeraWave satellite constellation and ground systems * Perform structural analysis, thermal analysis, and tolerance stack-ups to validate designs meet mission requirements * Develop and maintain detailed CAD models, engineering drawings, and Bills of Materials (BOMs) in accordance with program standards * Support hardware integration and test activities, including environmental testing such as vibration, thermal vacuum, and shock * Collaborate with systems engineers, electrical en
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