Magna
automotive
DieCastingProcessEngineer
Neural analysis suggests this role is
optimal for Mid candidates.
“Die Casting Process Engineer at Magna. Skills: Die Casting Process, Continuous Improvement, Root Cause Analysis, PFMEA, Lean Manufacturing, Process Documentation. Delivering sustainable Die Casting processes. Driving continuous improvement initiatives”
What You'll Achieve.
Delivering sustainable Die Casting processes; Meeting delivery objectives; OEE improvements; Cost Avoidance projects; Score reduction projects
Industry & Context.
Experience, innovation & perseverance; Casting defect diagnosis; Troubleshoot & resolve – root cause analysis; Hands on problem solving expertise; ABB fault finding; Pneumatic Hydraulic and Electrical fault finding
Flexibility to travel overseas for some weeks duration or assist further challenges on site, Ability to work in a fast-paced environment
What They're Looking For.
Must Have
Proficient in Microsoft Packages, Effective communication and relationship building skills, Creation of Standard Work Instructions (SWI), Continuous Improvement Activities, POKE YOKE (error proofing), Understanding of control systems and parameter management, Knowledge of the impact tooling design has on the Die Casting Process, Process change management experience, Leadership skills mentor and coach team members, Lean manufacturing / OEE, PFMEA, Methodical DOE approach, HPDC KPIV identification skills, Root cause analysis/ 8D
Nice to Have
Mechanical engineering recognised qualification, ABB knowledge – programming and fault finding (IRC5), Understanding of VSMs and SMED, Previous Automotive T1 experience, Involvement in APQP, PPAP, “Run at Rate” events, Traceability, Pneumatic Hydraulic and Electrical fault finding, Generate simple engineering drawings and manipulate CAD/Modelling software for viewing purposes, Metallurgy experience – understanding the impact of alloying elements within aluminium, Proficient in the use of pressure/force/area/mass formula
What You'll Do.
Delivering sustainable Die Casting processes
Driving continuous improvement initiatives
Developing process documentation
Developing skillsets of others
Promoting HSE policies
Presenting on the shop floor
Providing Technical lead on Die Casting process related items
Instigating correct casting defect diagnosis
Identifying and influencing KPIVs
Daily dialogue with Production Team
Representing Tier 3 daily meetings
Developing & maintaining process documentation
Controlling PFMEA documentation and actioning recommendations
Developing and implementing process improvement strategies
Leading CI improvement activities within Upstream processes
troubleshooting & resolving issues
Offering guidance to others
Playing a key role in the implementation of new product
Forging sound working relationships with suppliers
How You'll Work.
Team & Collaboration
Daily dialogue with the Production Team; Offer guidance to others in the business unit through effective communication, leadership, coaching and mentoring; Work collaboratively to achieve project/company goals; Open minded to the impact of suggestions from the team
Communication Scope
Effective communication; Daily dialogue with Production Team; Effective communicator through all necessary medium
Process & Methodology
Score reduction projects, OEE improvements, Cost Avoidance projects, CI improvement activities, New product implementation, Design input, Launches, Builds, Tool trials, APQP, PPAP, Run at Rate events
Full Job Description
**Job descriptions may display in multiple languages based on your language selection.** ## **What we offer:** At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are. ## ## ## ## **Group Summary:** Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market. **Job Responsibilities:** **Shift Pattern: Double Day Shift** Working for a T1 automotive supplier, reporting to the Die Casting Process Supervisor the **Die Casting** **Process Engineer** is responsible for delivering sustainable Die Casting processes through experience, innovation & perseverance, driving continuous improvement initiatives within the area whilst maintaining a clear understanding of the relationship Die Casting has with the adjoining processes. Development of process documentation and the skillsets of others is a key aspect of the role. **Role Responsibilities:** * Promote the companies HSE policies across the department and plant * Actively present on the shop floor * Provide Technical lead on Die Casting process related items * Instigate correct casting defect diagnosis and identify the KPIV and influence them accordingly * Daily dialogue with the Production Team to ensure the Die Casting processes meet the delivery objectives (provide Tier 3 daily meeting representation) * Developing & maintaining process documentation * Controlling PFMEA documentation and actioning recommendations through score reduction projects
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