Company

foam manufacturing

ControlsEngineer

Plymouth, Michigan, United States FULL TIME
Market Sentiment
HIGH DEMAND

Neural analysis suggests this role is
optimal for Mid candidates.

The Brief

“Controls Engineer. Skills: PLC/HMI systems design and programming, Process Control & Optimization, Maintenance & Support, Project Management. leading the development and support of equipment used for polyurethane foam manufacturing. supporting operations”

What You'll Achieve.

minimize production downtime

Industry & Context.

foam manufacturing
Problems you'll solve

Troubleshoot control system issues

Eligibility Requirements

up to 50% travel, occasionally supporting projects on weekends and holidays

What They're Looking For.

Must Have

Bachelor’s degree in electrical or controls engineering or equivalent, Minimum 5 years of industry experience, PLC programming and troubleshooting, HMI programming, Able to generate, update and maintain machinery electrical schematics and machinery diagrams, Understanding of electrical codes and safety standards (NEC, NFPA 79)

Nice to Have

automotive interiors experience preferred, Experience installing automated equipment such as assembly lines and robot assembly cells preferred

What You'll Do.

leading the development and support of equipment used for polyurethane foam manufacturing

supporting operations

Design and program PLC/HMI systems for foam manufacturing equipment

Create operator interface screens and SCADA systems

Monitor and optimize foam production processes including mixing

and cutting operations

Implement process control strategies for temperature

and chemical dosing systems

Provide technical support for production equipment and automation systems

Develop and support PM procedures for control panels

Document control system modifications and maintain as-built drawings

Maintain archive of PLC programs throughout facility

Lead automation upgrade projects from concept to commissioning

Coordinate with equipment vendors and contractors

Manage project budgets and timelines

How You'll Work.

Team & Collaboration

work in cooperation with a cross functional team

Process & Methodology

Lead automation upgrade projects from concept to commissioning, Coordinate with equipment vendors and contractors, Manage project budgets and timelines

Full Job Description

**JOB DESCRIPTION** **CONTROLS ENGINEER, FOAM BUSINESS UNIT** Looking for an experienced controls engineer who will be responsible for leading the development and support of equipment used for polyurethane foam manufacturing at all our facilities in North and South America. This position requires up to 50% travel, occasionally supporting projects on weekends and holidays, with flexibility to ensure good work life balance. Essential Duties and Responsibilities include supporting operations with the following: **System Design & Programming** * Design and program PLC/HMI systems for foam manufacturing equipment * The plants primarily use Siemens and Allen Bradley PLCs * Must have experience with different programming languages * Ladder, function block, statement list, structured control language * Create operator interface screens and SCADA systems with TIA Portal and Aveva InTouch **Process Control & Optimization** * Monitor and optimize foam production processes including mixing, curing, and cutting operations * Implement process control strategies for temperature, pressure, and chemical dosing systems * Troubleshoot control system issues to minimize production downtime **Maintenance & Support** * Provide technical support for production equipment and automation systems * Develop and support PM procedures for control panels, sensors, and instrumentation * Document control system modifications and maintain as-built drawings * Maintain archive of PLC programs throughout facility **Project Management** * Lead automation upgrade projects from concept to commissioning * Coordinate with equipment vendors and contractors * Manage project budgets and timelines **Education and Experience** * Bachelor’s degree in electrical or controls engineering or equivalent * Minimum 5 years of industry experience – automotive interiors experience preferred * Experience installing automated equipment such as assembly lines and robot assembly cells preferred. **Technical Skills** * PLC prog

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