Charter Casting
Manufacturing
CastingEngineerII
Neural analysis suggests this role is
optimal for Mid candidates.
“Casting Engineer II at Charter Casting. Skills: gating and riser design, pattern and core box construction, dimensional control, grey and ductile iron processing, casting simulation. Serve as a technical resource for green sand foundry operations. providing expertise in gating and riser design, pattern and core box construction, parting line strategy, dimensional control, and grey and ductile iron processing”
What You'll Achieve.
ensure castings meet material and dimensional requirements; driving process optimization, continuous improvement, and production stability; support effective PPAP execution for new and existing programs; support directional solidification and improved yield; support manufacturability and dimensional stability; improve feeding and dimensional performance; support casting soundness; support feeding optimization, dimensional stability, and manufacturability improvements; Support process capability improvement
Industry & Context.
technical problem solving; Root Cause Analysis
Up to 15% domestic travel for customer visits and supplier/manufacturing partners, Applicants must be authorized to work for any employer in the U. S., Charter Manufacturing is unable to sponsor for employment visas at this time.
What They're Looking For.
Must Have
Bachelor's Degree in Engineering (Mechanical, Metallurgical, Materials Science, or related field) or equivalent combination of education and experience, 3+ years of progressive foundry engineering experience in a green sand iron casting environment, Demonstrated proficiency in gating and riser design, Working knowledge of pattern equipment and core box construction, understanding of blueprint reading and dimensional control
Nice to Have
Master's Degree in Engineering (Mechanical, Metallurgical, Materials Science, or related field) or equivalent combination of education and experience, 5+ years of progressive foundry engineering experience in a green sand iron casting environment, Experience in grey and ductile iron casting, Experience using casting simulation software, Experience supporting PPAP submissions and customer technical reviews
What You'll Do.
Serve as a technical resource for green sand foundry operations
providing expertise in gating and riser design
pattern and core box construction
parting line strategy
and grey and ductile iron processing
Support customer technical discussions to ensure castings meet material and dimensional requirements
driving process optimization
continuous improvement
and production stability
Contribute to engineering standards and support effective PPAP execution for new and existing programs
Design and optimize gating and riser systems to support directional solidification and improved yield
Review and provide input on pattern equipment
and tool layout to support manufacturability and dimensional stability
Recommend parting line and mold orientation strategies to improve feeding and dimensional performance
Lead technical problem solving related to mold and core interaction impacting quality and performance
Conduct Root Cause Analysis involving feeding
dimensional instability
Ensure castings meet blueprint and dimensional requirements through tooling
and design adjustments
Apply technical knowledge of grey and ductile iron behavior to support casting soundness
Utilize casting simulation and process analysis tools to support feeding optimization
dimensional stability
and manufacturability improvements
Support process capability improvement through data analysis
and corrective action implementation
Develop and maintain engineering documentation
and technical standards related to casting processes
Support Production Part Approval Process (PPAP) activities
including dimensional validation
Serve as technical liaison between Engineering
How You'll Work.
Team & Collaboration
Serve as technical liaison between Engineering, Tooling, Quality, Production, and Commercial teams
Communication Scope
customer technical discussions
Process & Methodology
PPAP execution, PPAP activities, launch readiness
Full Job Description
## Charter Manufacturing is a fourth-generation family-owned business where our will to grow drives us to do it better. Join the team and become part of our family! Charter Casting is hiring a**Casting Engineer!** **Alternative Job Titles:**_Foundry Engineer, Casting Development Engineer, Iron Casting Engineer, Foundry Process Engineer_ **About Charter Casting:** Charter Casting is a U.S.-based manufacturer of large complex iron castings and DuraBar®, the industry’s leading continuous cast iron bar. Our operations combine advanced molding capacity, disciplined process control, and hands-on engineering collaboration to deliver consistent quality at an industrial scale. Charter Casting is a member of the Charter Manufacturing family of companies. **Job Summary** : Serve as a technical resource for green sand foundry operations, providing expertise in gating and riser design, pattern and core box construction, parting line strategy, dimensional control, and grey and ductile iron processing. Support customer technical discussions to ensure castings meet material and dimensional requirements, while driving process optimization, continuous improvement, and production stability. Contribute to engineering standards and support effective PPAP execution for new and existing programs. **Position specifics:** * Location: Shawano WI * Schedule: Onsite * Travel: Up to 15% domestic travel for customer visits and supplier/manufacturing partners. * Applicants must be authorized to work for any employer in the U.S. Charter Manufacturing is unable to sponsor for employment visas at this time. **Key responsibilities:** * Design and optimize gating and riser systems to support directional solidification and improved yield * Review and provide input on pattern equipment, core box design, and tool layout to support manufacturability and dimensional stability * Recommend parting line and mold orientation strategies to improve feeding and dimensional performance * Lead technical problem sol
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