Shield AI

Defense-tech

AerostructuresDesignEngineerII

$88–132k Chicago, Illinois, United States; Tel Aviv, Israel; United States FULL TIME
Market Sentiment
HIGH DEMAND

Neural analysis suggests this role is
optimal for Mid candidates.

The Brief

“Aerostructures Design Engineer II at Shield AI. Skills: Aircraft structural design, CAD modeling, System integration. Design structural components. Develop structural components”

Industry & Context.

Defense tech
Problems you'll solve

Resolve build issues; Failure analysis

Eligibility Requirements

Security clearance

What They're Looking For.

Must Have

Bachelor's or Master's degree, 2+ years aircraft structural design, Design and release structural components, Working knowledge composite/metallic structures, Proficiency in CAD tools, Understanding GD&T, Understanding tolerance stackups, Understanding DFMA principles, Written technical communication skills, Verbal technical communication skills

Nice to Have

M. S. degree in Aerospace or Mechanical Engineering, Experience supporting UAV programs, Experience supporting DoD programs, Experience supporting aerospace vehicle programs, Familiarity with aerospace standards, Experience supporting hardware through test, Experience supporting failure analysis, Experience supporting design iteration, Exposure to composite design methods, Exposure to composite manufacturing methods, Experience using FEA tools

What You'll Do.

Design structural components

Develop structural components

Execute design lifecycle stages

Perform hand calculations

Perform basic FEA analysis

Collaborate with aerodynamics teams

Collaborate with propulsion teams

Collaborate with avionics teams

Collaborate with payload teams

Collaborate with manufacturing teams

Support system integration

Support structural validation efforts

Generate design documentation

Generate interface definitions

Generate analysis reports

Partner with manufacturing teams

Partner with flight test teams

Support hardware through test

Support hardware through deployment

Participate in design reviews

Participate in technical discussions

Improve personal technical depth

How You'll Work.

Team & Collaboration

Cross-functional teams; Mechanical Engineering team

Communication Scope

Technical communication

Full Job Description

## Description Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.  Job Description: Shield AI is seeking an Aerostructures Design Engineer II to support the development of structural components for our next-generation autonomous aircraft. As a key contributor on the Mechanical Engineering team, you will design and develop high-performance structural components from concept through production release. You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace mechanical engineer who thrives in hands-on design environments and is eager to take increasing ownership of flight-critical designs. ## What you'll do Design and develop structural components and assemblies for Shield AI’s next-generation UAV platform, supporting both primary and secondary aircraft structures. Execute all stages of the design lifecycle including conceptual development, initial CAD modeling, detailed design, and drawing release. Perform hand calculations for stress or strain with limited basic FEA analysis, with guidance from senior engineers as needed. Collaborate closely with aerodynamics, propulsion, avionics, payload, and manufacturing teams to support system integration across airframe interfaces. Support structural validation efforts including coupon testing, subcomponent testing, and system-level verification. Generate high-quality design documentation, drawings, interface definitions, and analysis repor

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