Shield AI

X-BAT Engineering - Aerostructures

AerostructuresDesignEngineer

$76–110k Chicago, Illinois, United States; Tel Aviv, Israel; United States FULL TIME
Market Sentiment
HIGH DEMAND

Neural analysis suggests this role is
optimal for Entry candidates.

The Brief

“Aerostructures Design Engineer at Shield AI. Skills: Structural design, CAD modeling, Product development, Design validation. Design structural components. Develop structural components”

Industry & Context.

X BAT Engineering Aerostructures
Problems you'll solve

Failure analysis

Eligibility Requirements

Security clearance

What They're Looking For.

Must Have

Bachelor's or Master's degree, 0-2 years experience, Aircraft structural design experience, Composite and metallic structures knowledge, Proficiency in CAD tools, Understanding of GD&T, Understanding of DFMA principles, Written technical communication skills, Verbal technical communication skills, Fast-paced, high-ownership engineering environments

Nice to Have

M.S. degree in Aerospace or Mechanical Engineering, UAV, DoD, or aerospace vehicle programs experience, Familiarity with aerospace standards, Hardware through test experience, Failure analysis experience, Design iteration experience, Composite design and manufacturing methods exposure, FEA tools experience

What You'll Do.

Design structural components

Develop structural components

Execute design lifecycle stages

Perform hand calculations

Perform basic FEA analysis

Collaborate with teams

Support system integration

Support structural validation

Generate design documentation

Generate interface definitions

Generate analysis reports

Support hardware through test

Support hardware through deployment

Participate in design reviews

Participate in technical discussions

Improve technical depth

How You'll Work.

Team & Collaboration

Mechanical Engineering team; Aerodynamics teams; Propulsion teams; Avionics teams; Payload teams; Manufacturing teams; Flight test teams

Communication Scope

Technical communication; Design reviews; Technical discussions

Full Job Description

## Description Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.  Job Description: Shield AI is seeking an Aerostructures Design Engineer I to support the development of structural components for our next-generation autonomous aircraft. As a key contributor on the Mechanical Engineering team, you will design and develop high-performance structural components from concept through production release. You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace mechanical engineer who thrives in hands-on design environments and is eager to take increasing ownership of flight-critical designs. This role is ideal for engineers with 0–2 years of experience looking to develop expertise in structural design, CAD modeling, product development, and design validation in a fast-paced, high-tech aerospace environment. ## What you'll do Design and develop structural components and assemblies for Shield AI’s next-generation UAV platform, supporting both primary and secondary aircraft structures. Execute all stages of the design lifecycle including conceptual development, initial CAD modeling, detailed design, and drawing release. Perform hand calculations for stress or strain with limited basic FEA analysis, with guidance from senior engineers as needed. Collaborate closely with aerodynamics, propulsion, avionics, payload, and manufacturing teams to support system integration across airframe inter

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