Shield AI
X-BAT Engineering - Aerostructures
AerostructuresDesignEngineer
Neural analysis suggests this role is
optimal for Entry candidates.
“Aerostructures Design Engineer at Shield AI. Skills: Structural design, CAD modeling, Product development, Design validation. Design structural components. Develop structural components”
Industry & Context.
Failure analysis
Security clearance
What They're Looking For.
Must Have
Bachelor's or Master's degree, 0-2 years experience, Aircraft structural design experience, Composite and metallic structures knowledge, Proficiency in CAD tools, Understanding of GD&T, Understanding of DFMA principles, Written technical communication skills, Verbal technical communication skills, Fast-paced, high-ownership engineering environments
Nice to Have
M.S. degree in Aerospace or Mechanical Engineering, UAV, DoD, or aerospace vehicle programs experience, Familiarity with aerospace standards, Hardware through test experience, Failure analysis experience, Design iteration experience, Composite design and manufacturing methods exposure, FEA tools experience
What You'll Do.
Design structural components
Develop structural components
Execute design lifecycle stages
Perform hand calculations
Perform basic FEA analysis
Collaborate with teams
Support system integration
Support structural validation
Generate design documentation
Generate interface definitions
Generate analysis reports
Support hardware through test
Support hardware through deployment
Participate in design reviews
Participate in technical discussions
Improve technical depth
How You'll Work.
Team & Collaboration
Mechanical Engineering team; Aerodynamics teams; Propulsion teams; Avionics teams; Payload teams; Manufacturing teams; Flight test teams
Communication Scope
Technical communication; Design reviews; Technical discussions
Full Job Description
## Description Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. Job Description: Shield AI is seeking an Aerostructures Design Engineer I to support the development of structural components for our next-generation autonomous aircraft. As a key contributor on the Mechanical Engineering team, you will design and develop high-performance structural components from concept through production release. You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace mechanical engineer who thrives in hands-on design environments and is eager to take increasing ownership of flight-critical designs. This role is ideal for engineers with 0–2 years of experience looking to develop expertise in structural design, CAD modeling, product development, and design validation in a fast-paced, high-tech aerospace environment. ## What you'll do Design and develop structural components and assemblies for Shield AI’s next-generation UAV platform, supporting both primary and secondary aircraft structures. Execute all stages of the design lifecycle including conceptual development, initial CAD modeling, detailed design, and drawing release. Perform hand calculations for stress or strain with limited basic FEA analysis, with guidance from senior engineers as needed. Collaborate closely with aerodynamics, propulsion, avionics, payload, and manufacturing teams to support system integration across airframe inter
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